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Merkur 200LB (Fanuc 0i TF) - Premium turning solutions for series production with automation possibilities
Merkur 200LB (Fanuc 0i TF) - Premium turning solutions for series production with automation possibilities

Merkur 200LB (Fanuc 0i TF)

SKU : 181201

For the Merkur series, we have combined excellent South Korean manufacturing quality with high-quality components from well-known suppliers. They meet the highest quality standards for turning and are part of the STAHLWERK premium machine range. This new generation of high-speed CNC turning centers has a robust, one-piece 45 degree machine bed, a powerful main spindle and high-quality linear guides. By using them in multi-shift operation, the machines help to increase production and lay the foundation for a quick return on investment.

  • Compact design with very small footprint
  • Extra-wide 45° inclined bed in a monoblock design
  • Linear or block guideways
  • Bidirectionally positioning servo-turret for complex applications
  • High productivity with multi-shift work capabilities
  • Extensive option list for customized and automated solutions
Working Area
Turning-Ø over bed (max.) 20 in
Turning-Ø over support 13 in
Turning length (max.) 39 in
Turning diameter (max.) 14 in
Travels
Travel X-axis 8.7 in
Travel Z-axis 41 in
Angle of slant bed 45 deg
Headstock
Spindle mount A2-6
Spindle speed 4.500 rpm
Spindle Torque cont./max. 129 / 166 ft/lb
Spindle drive method Belt
Lathe chuck diameter 8 in
Spindle bore 2 in
Bar capacity (incl. chuck) 2 in
Spindle bore 2 in
Rapid Feed
Rapid feed X-axis 787.4 in/min
Rapid feed Z-axis 787.4 in/min
Feed
Feed force X-axis (cont./max.) 5,6 / 20,4 kN
Feed force Z-axis (cont./max.) 5,6 / 20,4 kN
Tool Head
Tool change type Hydraulic
Number of tool stations 8 positions
Boring bar mount diameter 1.3 in
Turret indexing time 0.3 sec
Accuracies
Repeatabilities ± 0.00012 in
Positioning accuracies ± 0.0002 in
Tailstock
Tailstock taper 4 MT
Tailstock quill stroke 3 in
Tailstock quill diameter 3 in
Drive Capacity
Motor rating main drive 20.1 Hp
Total power consumption 25 kVA
Main drive, continuous load 14.75 Hp
Motor rating X- / Z-axis 1,6 Hp
Measures and Weights
Overall dimensions (length x width x height) 146 in x 63 in x 67 in
Weight 11.440 lbs

  • Productive: High drive power, long turning length, fast servo-turret, and high rapid traverse speeds ensure shorter cycles
  • Precise: robust linear guides for high dynamics
  • Reliable: Fanuc control technology
  • Additional options and automation solutions allow maximum customization to meet any requirements

Machine bed

  • The 45° inclined bed features heavy ribbing, high quality linear guides and the appropriate thermal and structural stability needed for the high performance and dynamic of this machine
  • This design is very spacious, featuring a large work space for tools and improved chip removal
  • A wide support saddle with maximum guide length will result in significantly more stability and much less vibration
  • The preloaded ball screws connect to powerful drives via a zero-loss transmission clutch, and extensive bilateral bearings ensure high axial and radial rigidity and minimize deviations caused by heating and preloading of spindle

Main spindle and headstock

  • Excellent rigidity and minimum influence of fluctuating operating temperatures are possible due to an innovative and massive spindle head design
  • Thermal stability is achieved by strictly symmetrical builds and cooling structures that ensure consistent cooling air circulation around the entire spindle
  • The main spindle is designed for demanding loads and lasting accuracy, it includes precision dual cylinder roller bearings on both sides, plus additional angular ball bearings on both sides of the front bearings

Tailstock

  • The rigid tailstock for shaft machining provides additional flexibility in production operations
  • The design with 2 additional box ways ensures collision-free tailstock movements. Extra long guideways, superior rigidity and precision of guides result in excellent vibration damping even during heavy machining operations
  • Automatic tailstock is available as an option.

Equipment

  • Servo-turret for quick and precise tool changes
  • Solid structure and powerful clamping virtually eliminate vibrations completely resulting in a significantly longer tool life.
  • High tool changing dynamics are achieved via high-torque servo motor
  • Additional center widths are available for even more capacity
  • Perfectly organized layout and well-designed details ensure maximum operator comfort and a comfortable work environment
  • Optionally, a hydraulically self-centering rest from SMW can be used, and the included tailstock allows machining of long workpieces

Fanuc 0i TF control

Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations. STAHLWERK also features the latest FANUC drive technology.

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D

With up to 4 controlled axes, the CNC Series 0i provides the best controls to meet the high demands of STAHLWERK Premium Line machine tools.

3-jaw hydraulic chuck
fanuc Oi-TF control
8.4'' color LCD monitor + Manual Guide i
RS232 interface
heat exchanger for electric control cabinet
4 bar coolant system
central lubrication
3-color lamp
chip conveyor and chip container
3 sets soft jaws + 1 sets hard jaws
operating tools
outside tool holders, left side - 1 inch x 1 inch : 1 set
boring bar holder - diam. 1.2 inch: 3 sets
collet mount 1.3 in 1 set: 0.2/0.3/0.4/0.5/0.6/0.8/1 inch
drilling socket for MT 1/2/3

fanuc Oi-TF control

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations.
  • With up to 4 simultaneously controlled axes, the CNC Series 0i provides the best controls for highly demanding machine tools.
Renishaw HPRA tool setter arm for Merkur 200 B/LB
Renishaw HPRA tool setter arm for Merkur 200 B/LB SKU: 252243
Renishaw HPRA tool setter arm for Merkur 200 B/LB
Oil mist collector for Merkur 200 B/LB SKU: 252246
Oil mist collector for Merkur 200 B/LB
Oil skimmer for Merkur 200 B/LB SKU: 252247
Oil skimmer for Merkur 200 B/LB
Air cooler for electrical cabinet for Merkur 200(MR) SKU: 252248
Air cooler for electrical cabinet for Merkur 200(MR)
Transformer for Merkur 200 B/LB SKU: 252249
Transformer for Merkur 200 B/LB
Upgrade to 12-station hydraulic tool turret for Merkur 200 B/LB SKU: 252216
Upgrade to 12-station hydraulic tool turret for Merkur 200 B/LB
Preparation for hydr. steady rest for Merkur 200 B/LB SKU: 253558
Preparation for hydr. steady rest for Merkur 200 B/LB
hydr. steady rest (Ø 0.24 - 2.76" ) for Merkur 200 B/LB SKU: 253559
hydr. steady rest (Ø 0.24 - 2.76" ) for Merkur 200 B/LB
Upgrade to 87 psi coolant system for Merkur 200 B/LB SKU: 253560
Upgrade to 87 psi coolant system for Merkur 200 B/LB

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Merkur 200LB (Fanuc 0i TF) - Premium turning solutions for series production with automation possibilities
Merkur 200LB (Fanuc 0i TF)
SKU : 181201


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