Merkur 200B (Fanuc 0i TF) - Premium turning solutions for series production with automation possibilities
Merkur 200B (Fanuc 0i TF) - Premium turning solutions for series production with automation possibilities

Merkur 200B (Fanuc 0i TF)

SKU : 181194

For the Merkur series, we have combined excellent South Korean manufacturing quality with high-quality components from well-known suppliers. They meet the highest quality standards for turning and are part of the STAHLWERK premium machine range. This new generation of high-speed CNC turning centers has a robust, one-piece 45 degree machine bed, a powerful main spindle and high-quality linear guides. By using them in multi-shift operation, the machines help to increase production and lay the foundation for a quick return on investment.

  • Compact design with very small footprint
  • Extra-wide 45° inclined bed in a monoblock design
  • Linear or block guideways
  • Bidirectionally positioning servo-turret for complex applications
  • High productivity with multi-shift work capabilities
  • Extensive option list for customized and automated solutions
Working area
Turning-Ø over bed (max.) 505 mm
Turning-Ø over support 318 mm
Turning diameter (max.) 350 mm
Turning length (max.) 570 mm
Travels
Travel X-axis 220 mm
Travel Z-axis 600 mm
Angle of slant bed 45 deg
Headstock
Bar capacity (incl. chuck) 52 mm
Spindle speed 4500 1/min
Spindle mount A2-6
Spindle bore 62 mm
Spindle Torque cont./max. 76 / 112 Nm
Spindle drive method Belt
Lathe chuck diameter 200 mm
Spindle bore 52 mm
Rapid feed
Rapid feed X-axis 24000 mm/min
Rapid feed Z-axis 30000 mm/min
Feed
Feed force X-axis (cont./max.) 4,5 / 16,4 kN
Feed force Z-axis (cont./max.) 4,5 / 16,4 kN
Tooling
Tool changer type Hydraulic
Number of tool stations 8 positions
Boring bar mount diameter 32 mm
Turret indexing time 0,3 sec
Accuracies
Repeatabilities ± 0,003 mm
Positioning accuracies ± 0,005 mm
Tailstock
Tailstock quill diameter 70 mm
Tailstock quill stroke 150 mm
Tailstock taper 4 MT
Drive capacity
Motor rating main drive 11 kW
Main drive, continuous load 7,5 kW
Motor rating X- / Z-axis 1,6 kW
Total power consumption 15 kVA
Measures and weights
Overall dimensions (length x width x height) 3 m x 1,6 m x 1,7 m
Weight 3300 kg

  • Productive: High drive power, long turning length, fast servo-turret, and high rapid traverse speeds ensure shorter cycles
  • Precise: robust linear guides for high dynamics
  • Reliable: Fanuc control technology
  • Additional options and automation solutions allow maximum customization to meet any requirements

Machine bed

  • The 45° inclined bed features heavy ribbing, high quality linear guides and the appropriate thermal and structural stability needed for the high performance and dynamic of this machine
  • This design is very spacious, featuring a large work space for tools and improved chip removal
  • A wide support saddle with maximum guide length will result in significantly more stability and much less vibration
  • The preloaded ball screws connect to powerful drives via a zero-loss transmission clutch, and extensive bilateral bearings ensure high axial and radial rigidity and minimize deviations caused by heating and preloading of spindle

Main spindle and headstock

  • Excellent rigidity and minimum influence of fluctuating operating temperatures are possible due to an innovative and massive spindle head design
  • Thermal stability is achieved by strictly symmetrical builds and cooling structures that ensure consistent cooling air circulation around the entire spindle
  • The main spindle is designed for demanding loads and lasting accuracy, it includes precision dual cylinder roller bearings on both sides, plus additional angular ball bearings on both sides of the front bearings

Tailstock

  • The rigid tailstock for shaft machining provides additional flexibility in production operations
  • The design with 2 additional box ways ensures collision-free tailstock movements. Extra long guideways, superior rigidity and precision of guides result in excellent vibration damping even during heavy machining operations
  • Automatic tailstock is available as an option.

Equipment

  • Servo-turret for quick and precise tool changes
  • Solid structure and powerful clamping virtually eliminate vibrations completely resulting in a significantly longer tool life.
  • High tool changing dynamics are achieved via high-torque servo motor
  • Additional center widths are available for even more capacity
  • Perfectly organized layout and well-designed details ensure maximum operator comfort and a comfortable work environment
  • Optionally, a hydraulically self-centering rest from SMW can be used, and the included tailstock allows machining of long workpieces

Fanuc 0i TF control

Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations. STAHLWERK also features the latest FANUC drive technology.

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D

With up to 4 controlled axes, the CNC Series 0i provides the best controls to meet the high demands of STAHLWERK Premium Line machine tools.

3-jaw hydraulic chuck
fanuc 0i-TF control
8.4'' color LCD monitor + Manual Guide i
R232 interface
heat Exchanger for electric control cabinet
hydraulic unit
4 bar coolant system
central lubrication
3 color lamp
chip conveyor and chip container
3 sets soft jaws + 1 sets hard jaws
operating tools
linear tool holder
left side OD tool holder - 25mm x 25mm : 1 set
boring bar holder - 32mm: 3 sets
collet mount 32mm 1 set: 6/8/10/12/16/20/25 mm
drilling socket for MT 1/2/3
hydraulic 8-station turret

fanuc 0i-TF control

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations.
  • With up to 4 simultaneously controlled axes, the CNC Series 0i provides the best controls for highly demanding machine tools.
Renishaw HPRA tool setter for Merkur 200(MR)
Renishaw HPRA tool setter for Merkur 200(MR) SKU: 252243
Renishaw HPRA tool setter for Merkur 200(MR)
Oil mist collector for Merkur 200(MR & LR) SKU: 252246
Oil mist collector for Merkur 200(MR & LR)
Oil-coolant skimmer for Merkur 200(MR) SKU: 252247
Oil-coolant skimmer for Merkur 200(MR)
Air cooler for electrical cabinet for Merkur 200(MR) SKU: 252248
Air cooler for electrical cabinet for Merkur 200(MR)
Transformer for Merkur 200(MR) SKU: 252249
Transformer for Merkur 200(MR)
Upgrade to 12-station hydraulic turret for Merkur 200 R SKU: 252216
Upgrade to 12-station hydraulic turret for Merkur 200 R
Preparation for hydraulic steady rest Merkur 200 B SKU: 253558
Preparation for hydraulic steady rest Merkur 200 B
Hydraulic steady rest (Ø6-Ø70) für Merkur 200 B SKU: 253559
Hydraulic steady rest (Ø6-Ø70) für Merkur 200 B
Upgrade to 6-bar coolant system for Merkur 200 B SKU: 253560
Upgrade to 6-bar coolant system for Merkur 200 B

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Merkur 200B (Fanuc 0i TF) - Premium turning solutions for series production with automation possibilities
Merkur 200B (Fanuc 0i TF)
SKU : 181194


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