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VECTOR 1200 M SI (BT40) - Premium milling solutions for mould making with automation possibilities

Vector 1200 M model with Siemens Sinumerik 828D is shown

Linear-roller guides for super quiet operation

Linear-roller guides for super quiet operation

Siemens Sinumerik 828D with ShopMill

Siemens Sinumerik 828D with ShopMill

Tool changer with double-arm and BT40 spindle

Tool changer with double-arm and BT40 spindle

Wide opening front doors

Wide opening front doors

Additional guides for even more load capacity and increased stability

Additional guides for even more load capacity and increased stability

VECTOR 1200 M SI (BT40) - Premium milling solutions for mould making with automation possibilities
Linear-roller guides for super quiet operation
Siemens Sinumerik 828D with ShopMill
Tool changer with double-arm and BT40 spindle
Wide opening front doors
Additional guides for even more load capacity and increased stability

VECTOR 1200 M SI (BT40)

SKU : 181340

The Vector 1200 series was developed for machining large and heavy workpieces. The heavy machine frame made of Meehanite cast, the robust construction with four guideways on the Y-axis and high-quality components guarantee consistently high cutting performance. You can rely on high precision even in multi-shift operations. A wide range of accessories allows the machines to be expanded into tailor-made complete solutions for specific applications. The series offers automation solutions that enable you to further increase productivity.

  • optimized frame design using fem analysis
  • spindle on multiple bearings ensure min. vibrations
  • 30-bar cts to ensure optimum machining quality
  • built for multi-shift production
  • high customization and automation possibilities
  • 2 years standard warranty
Working area
Table dimensions 1300 mm x 600 mm
Table load capacity 1200 kg
Tool weight max. 7 kg
Spindle nose-to-table surface distance 150 mm - 750 mm
Spindle center-to-stand distance 600 mm
Number of T-slots 5 positions
Travels
Travel X-axis 1220 mm
Travel Y-axis 600 mm
Travel Z-axis 600 mm
Headstock
Spindle speed 10000 1/min
Spindle mount BT 40
Rapid feed
X-axis rapid feed 36 m/min
Y-axis rapid feed 36 m/min
Z-axis rapid feed 36 m/min
Feed
Work feed X-axis 0.1 mm/min - 10 mm/min
Work feed Y-axis 0.1 mm/min - 10 mm/min
Work feed Z-axis 0.1 mm/min - 10 mm/min
Tooling
Number of tool stations 24 positions
Tool size Ø x L (max.) 80 mm x 300 mm
Tool-changing time chip/chip 3.9 sec
Tool-change time tool/tool 1.8 sec
Accuracies
Positioning accuracies 0.005 mm
Repeatability 0.003 mm
Drive capacity
Main drive, continuous load 12 kW
Motor rating X-axis 3.3 kW
Motor rating Y-axis 3.3 kW
Motor rating Z-axis 5.5 kW
Total power consumption 13 kVA
Control
Control Siemens
Measures and weights
Overall dimensions (length x width x height) 3 m x 2.4 m x 2.93 m
Weight 6500 kg

Machine Design

  • The innovative machine base design features a low center of gravity for excellent rigidity, allowing high-precision machining of workpieces with weights up to 1200 kg
  • With extensive experience and modern FEM analysis tools for the simulation of countless load conditions, it was possible to guarantee superior stability of the machine frame in real-world applications
  • One development goal was to achieve a space-saving, compact design
  • Linear roller guides on all axes provide high load capacities, maximum rigidity and smooth motion ensuring the high dynamics needed to optimally handle high loads
  • Powerful servo-drives connect directly to large preloaded ball screws providing zero-loss high torque transmission

Main spindle

  • Main spindle runs on multiple bearings to ensure excellent absorption and dissipation of forces during machining
  • The advanced design of our spindles ensure low heat accumulation under load
  • Large pre-loaded bearings ensure radial stability during heavy-duty machining operations
  • High-temperature lubricants ensure optimum lubrication at any operating temperature and a long tool life
  • Clamping the tool between contact surfaces at the taper and workpiece flange ensures maximum hold of the tool in the spindle

Tool Changer

  • The VECTOR is equipped with the best tool changer to allow full utilization of the machining center’s capacity
  • With only 1.8 seconds tool changing time, the dual-arm gripper also is one of the fastest tool changers on the market

Handling

  • The totally enclosed workspace features a large door and side doors for easy access, safety and cleanliness
  • Electrical equipment is divided into separate control cabinets for high and low voltage systems, which results in a significant reduction of heat accumulation and noise
  • An electronic hand-wheel simplifies machine set-up
  • The automatic central lubrication system ensures proper lubrication of all lube points

preparation for Renishaw TS 27 R
Siemens 828D control with Shopmill
coolant through spindle 30 bar with double filter
24-station tool changer with dual-arm
BT 40 mount
spindle oil cooler
chain-type conveyor with chip container
electronic hand-wheel
oil skimmer
automatic central lubrication
coolant system flush gun
chip wash system
heat Exchanger for electric control cabinet
telescoping axis cover
USB port
CF card reader
totally enclosed work space
work lamp
3-color signal lamp
coolant system
adjustable machine feet
operating tools
operator instructions

Siemens 828D control with Shopmill

SINUMERIK 828 D – The workhorse in the compact class of CNCs

Highlights

  • Compact, robust, maintenance-free control panel-based CNC
  • Comfortable program and parameter input via QWERTY keyboard
  • Maximum machining precision
  • Intelligent kinematic transformations for machining of cylindrical parts, and for angled workpiece levels
  • SINUMERIK MDynamics with the new Advanced Surface feature: for perfect part surfaces and shortest machining times in mold making applications
  • ShopMill: shortest programming time for single parts and small batch productions
  • ProgramGUIDE: fastest machining time and maximum flexibility for large series productions
  • Unique spectrum of technology cycles - from milling contours with residual material recognition to process measurements
  • Animated Elements: unique operation and programming assistance with animated sequences
  • Modern data transfer options via USB stick, CF card and network (Ethernet)
  • Easy Message: maximum machine availability due to process monitoring per texting (SMS)

CNC hardware

  • Control-panel based high-performance CNC Control
  • Robust front control panel made of magnesium die-casting
  • Integreated full-size QWERTY keyboard
  • Maintenance-free design (no buffer battery required)

CNC performance data and functions

  • SINUMERIK MDynamics package with Advanced Surface for mold making applications
  • Dynamic feed-forward control
  • 4-axis simultaneous interpolation (X, Y, Z and rotary axis)
  • Linear, circular and helical interpolation
  • Tapping without compensating chuck, plus thread cutting
  • Oriented spindle holder
  • Toggle between inch and metric units
  • FRAME concept for individual coordinate transformations, rotations, scaling and mirroring
  • 100 adjustable zero offsets
  • Synchronous actions and quick help function output

CNC technology cycles

  • Technology cycles for programGUIDE and ShopMill work step programming are available
  • Large selection of drilling cycles
  • Large selection of milling cycles for standard geometry
  • Large selection of position patterns for drilling and milling operations
  • High-speed settings for mold making applications
  • Geometry calculator for free contour input
  • Machining cycle for contour pockets / contour spigots with isolated contours

Graphic features

  • Animated Elements: input help for machining parameters with animated sequences
  • Graphical online help system, similar to PC system
  • Graphical CNC simulation with level display

CNC tool management

  • Display of tool and magazine data on one screen
  • Tool management with plain-text tool names
  • Loading/unloading feature for easy magazine assignment
  • Tool management with tool life monitoring
  • 10.4“ TFT color monitor
  • Jerk-limited acceleration
Siemens Function: P13: Residual Material Detection
Siemens Function: P13: Residual Material Detection SKU: 253379
Siemens Function: P13: Residual Material Detection
Siemens Function: P22: Simultaneous Recording SKU: 253380
Siemens Function: P22: Simultaneous Recording
Siemens Function: P25: 3D Simulation SKU: 253378
Siemens Function: P25: 3D Simulation
Measuring Cycles SKU: 253438
Measuring Cycles
SinuTrain for SINUMERIK Operate Version 4.8 SKU: 423314
SinuTrain for SINUMERIK Operate Version 4.8
SKU: 590199

Resources & Downloads

  • VECTOR 1200 M SI (BT40) Brochure.pdf (0.24MB)

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VECTOR 1200 M SI (BT40) - Premium milling solutions for mould making with automation possibilities
VECTOR 1200 M SI (BT40)
SKU : 181340
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