Orion 10TL - Premium turning production solutions with compact footprint, and automation possibilities

Orion 6TL

Option: KNUTH-FlexLoader 10 Loading System (Part. No. 450107)

Option: KNUTH-FlexLoader 10 Loading System (Part. No. 450107)

Orion 10TL - Premium turning production solutions with compact footprint, and automation possibilities
Option: KNUTH-FlexLoader 10 Loading System (Part. No. 450107)

Orion 10TL

SKU : 181116

The Orion TL series from our premium machine program STAHLWERK is built for multi-shift operation. With this new generation of high-speed CNC turning centers, we combine high-quality components from well-known suppliers with excellent South Korean manufacturing quality for the highest quality standards. The machines are equipped with a robust, one-piece 45 degree machine bed, high-quality linear guides and bi-directional servo turrets and contribute to the return of investment with increased efficiency.

  • Compact design with very small footprint
  • Extra-wide 45° inclined bed in a monoblock design
  • Linear guideways for high-speed machining
  • Bidirectionally positioning servo-turret for complex applications
  • High productivity with multi-shift work capabilities
  • Extensive option list for customized and automated solutions
Working area
Turning-Ø over bed (max.) 480 mm
Turning-Ø over support 285 mm
Turning diameter (max.) 280 mm
Turning length (max.) 485 mm
Travels
Travel X-axis 160 mm
Travel Z-axis 480 mm
Angle of slant bed 45 deg
Headstock
Bar capacity (incl. chuck) 74 mm
Spindle speed 3500 1/min
Spindle mount A2-8
Spindle bore 87 mm
Spindle torque (max.) 186 Nm
Spindle drive method Belt
Lathe chuck diameter 250 mm
Rapid feed
Rapid feed X-axis 30000 mm/min
Rapid feed Z-axis 30000 mm/min
Feed
Feed force X-axis (cont./max.) 7 / 17 kN
Feed force Z-axis (cont./max.) 7 / 17 kN
Tooling
Tool changer type Servo
Number of tool stations 10 positions
Boring bar mount diameter 32 mm
Turret indexing time 0,2 sec
Accuracies
Repeatabilities ± 0,003 mm
Positioning accuracies ± 0,005 mm
Tailstock
Tailstock quill diameter 65 mm
Tailstock quill stroke 80 mm
Tailstock taper 4 MT
Drive capacity
Motor rating main drive 15 kW
Main drive, continuous load 11 kW
Motor rating X- / Z-axis 1,8 kW
Total power consumption 23 kVA
Measures and weights
Overall dimensions (length x width x height) 2,26 m x 1,67 m x 1,57 m
Weight 3400 kg

  • A modern CNC Lathe must be productive, reliable, and cost-effective. The Orion T series combines all of these characteristics in every model
  • The servo turret provides precision and efficiency at the workpiece, complemented by advanced drive technology with rapid feeds up to 36 m/min
  • Fast: Linear guides for reliable precision
  • Productive: powerful drive and dynamic feed and rapid feed
  • Reliable: Fanuc control technology
  • Expandable: many options available

Machine bed

  • The heavily ribbed 45° inclined bed frame features premium linear guides for superior thermal and structural stability
  • This design is very spacious, featuring a large work space for tools and improved chip removal
  • A wide support saddle with maximum guide length will result in significantly more stability and much less vibration
  • The preloaded ball screws connect to powerful drives via a zero-loss transmission clutch, and extensive bilateral bearings ensure high axial and radial rigidity

Main spindle and headstock

  • Excellent rigidity and minimum influence of fluctuating operating temperatures are possible due to an innovative and massive spindle head design
  • Thermal stability is achieved by strictly symmetrical builds and cooling structures that ensure consistent cooling air circulation around the entire spindle
  • The main spindle is designed for demanding loads and lasting accuracy

Tailstock

  • The rigid tailstock for shaft machining provides additional flexibility in production operations
  • The design with 2 additional box ways ensures collision-free tailstock movements. Extra long guideways, superior rigidity and precision of guides result in excellent vibration damping even during heavy machining operations
  • Automatic tailstock is available as an option.

Equipment

  • Perfectly organized layout and well-designed details ensure maximum operator comfort and a comfortable work environment
  • Every machine can be customized to fit the respective requirements with options like soft jaws for the lathe chuck, tool measuring systems (fixed & removable), parts catcher, high-pressure coolant supply, oil separator, and filter
  • STAHLWERK machines can be retrofitted at any time with useful accessories to meet increasing power and productivity requirements
  • Servo-turret for quick and precise tool changes
  • Solid structure and powerful clamping virtually eliminate vibrations completely resulting in a significantly longer tool life.
  • High tool changing dynamics are achieved via high-torque servo motor
  • Additional center widths are available for even more capacity

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations. STAHLWERK also features the latest FANUC drive technology.
  • With up to 4 controlled axes, the CNC Series 0i provides the best controls to meet the high demands of STAHLWERK Premium Line machine tools.

CE
Fanuc 0i TF control
Fanuc warranty 2 years
10.4“ LCD color monitor
USB interface
R232 interface
10-station tool holder
manual tailstock
live center
hydraulic 3-jaw chuck with soft jaws
set of soft jaws
foot switch for 3-jaw chuck
chuck close/open confirm switch
hydraulic unit
coolant system
air and coolant spray wand
central lubrication
LED work lamp
3-color signal lamp (LED)
door lock
machine feet
operating tools

Fanuc 0i TF control

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations.
  • With up to 4 simultaneously controlled axes, the CNC Series 0i provides the best controls for highly demanding machine tools.
3-jaw-power-chuck HS 12
3-jaw-power-chuck HS 12 SKU: 251968
3-jaw-power-chuck HS 12
CNC-AutoDoor 1000mm, Singledoor, Servo, installed SKU: 253322
CNC-AutoDoor 1000mm, Singledoor, Servo, installed

Resources & Downloads

  • Orion 10TL Brochure.pdf (0.15MB)

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Orion 10TL - Premium turning production solutions with compact footprint, and automation possibilities
Orion 10TL
SKU : 181116


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