X.mill 5X 1000 SI

X.Mill 5X with Siemens Sinumerik 828D is shown

Rotary swivel table 200mm

Rotary swivel table 200mm

Cast-iron body with wide clamping width

Cast-iron body with wide clamping width

Delta column design ensures superior cutting stability

Delta column design ensures superior cutting stability

High quality roller guides

High quality roller guides

Siemens Sinumerik 828D control

Siemens Sinumerik 828D control

X.mill 5X 1000 SI
Rotary swivel table 200mm
Cast-iron body with wide clamping width
Delta column design ensures superior cutting stability
High quality roller guides
Siemens Sinumerik 828D control

X.mill 5X 1000 SI

SKU : 181437

Working area
Table dimensions 1100 mm x 550 mm
Table load capacity 800 kg
Center height, vertical 245 mm
Spindle nose-to-table surface distance 150 mm - 700 mm
Spindle nose-to-table surface distance with rotating swivel table 40 mm - 640 mm
Spindle center-to-stand distance 520 mm
Number of T-slots 5 positions
Travels
Travel X-axis 1000 mm
Travel X-axis with rotating swivel table 210 mm
Travel Y-axis 550 mm
Travel Y-axis with rotating swivel table 550 mm
Travel Z-axis 800 mm
Travel Z-axis with rotating swivel table 600 mm
Headstock
Spindle speed 10000 1/min
Spindle mount SK 40
Torque, constant 45 Nm
Rapid feed
Rapid feed X-, Y-, Z- axis 36000 mm/min
Feed
Tooling
Number of tool stations 24 positions
Tool Ø 100 (130) mm
Tool weight max. 8 kg
Tool-changing time chip/chip 3.9 sec
Tool-change time tool/tool 1.8 sec
Rotary Swivel Table
Table diameter 200 mm
Height of stop rod 375 mm
Bore 35 mm
Increment min. 0.001 deg
Swivel range deg - 15 deg
Workpiece weight -15 to 30 degrees 100 kg
Workpiece weight 31 to 115 degrees 50 kg
Accuracies
Positioning accuracies ± 0,005 mm
Repeatabilities ± 0,003 mm
Drive capacity
Motor rating main drive 9 kW
Motor rating X-axis 2.3 kW
Motor rating Y-axis 2.3 kW
Motor rating Z-axis 2.3 kW
Total power consumption 15 kVA - 20 kVA
Control
Control Siemens
Measures and weights
Overall dimensions (length x width x height) 2.62 m x 2.2 m x 2.7 m
Weight 4600 kg

  • The new X.mill series with rotary swivel table is the perfect tool for streamlined and cost-effective multi-axis machining
  • A 4th and 5th machining axis brings additional competitive advantages due to shorter cycle times, better surface grades and dimensional stability
  • The entire series is available with either a Siemens, Fanuc or Heidenhain control, so users can select the optimum control for their needs

Machine Design

  • The X.mill series machine frame was developed using the most advanced FEM analysis software on the market
  • The thorough analysis of the entire machine bed construction and wide column base resulted in a design that is optimized for all load conditions
  • All axes move on premium linear guideways and precision ball screws with rigid covers to protect them from chips and coolant splashes

Rotary Swivel Table

  • A 4th and 5th machining axis complete the assembled rotary swivel table that features 200 mm diameter and a large swivel range
  • The expansion by one rotary and swivel axis saves the operator steps and opens new possibilities for the cost-effective production of complex parts
  • 3+2 axis milling brings the advantage that the application of CAM software and the possible cutting strategies conform to those of 3-axis programming, resulting in simplified programming and significantly reduced training requirements
  • The compact design and high rigidity of the moving axes ensure long tool life and excellent surface quality

Spindle

  • The advanced design of our spindles ensure low heat accumulation under load
  • Large pre-loaded bearings ensure radial stability during heavy-duty machining operations
  • High-temperature lubricants ensure optimum lubrication at any operating temperature and a long tool life

Tool Changer

  • The quick tool changer with dual-arm gripper and 24 stations provides plenty of capacity for every-day production operations

Equipment

  • The totally enclosed workspace features a large door and side doors for easy access, safety and cleanliness
  • Electrical equipment is divided into separate control cabinets for high and low voltage systems, which results in a significant reduction of heat accumulation and noise
  • An electronic hand-wheel simplifies machine set-up
  • The automatic central lubrication system ensures proper lubrication of all lube points

Siemens 828D control
24-station tool changer with dual-arm
screw-type chip conveyor with bucket
ridgid tapping
autom. power off
manual coolant spray gun
coolant system
spindle air system
heat Exchanger for electric control cabinet
fully enclosed work space (without top cover)
electronic hand-wheel
preparation for Renishaw TS 27 R
USB port
automatic central lubrication
work lamp
3-color signal lamp
operating tools
leveling bolts and blocks
4th and 5th Axis Ø200 mm Rotary Table

Siemens 828D control

SINUMERIK 828 D – The workhorse in the compact class of CNCs

Highlights

  • Compact, robust, maintenance-free control panel-based CNC
  • Comfortable program and parameter input via QWERTY keyboard
  • Maximum machining precision
  • Intelligent kinematic transformations for machining of cylindrical parts, and for angled workpiece levels
  • SINUMERIK MDynamics with the new Advanced Surface feature: for perfect part surfaces and shortest machining times in mold making applications
  • ProgramGUIDE: fastest machining time and maximum flexibility for large series productions
  • Unique spectrum of technology cycles - from milling contours with residual material recognition to process measurements
  • Animated Elements: unique operation and programming assistance with animated sequences
  • Modern data transfer options via USB stick, CF card and network (Ethernet)

CNC hardware

  • Control-panel based high-performance CNC Control
  • Robust front control panel made of magnesium die-casting
  • Integreated full-size QWERTY keyboard
  • Maintenance-free design (no buffer battery required)

CNC performance data and functions

  • Dynamic feed-forward control
  • Linear, circular and helical interpolation
  • Tapping without compensating chuck, plus thread cutting
  • Toggle between inch and metric units
  • FRAME concept for individual coordinate transformations, rotations, scaling and mirroring
  • 100 adjustable zero offsets
  • Synchronous actions and quick help function output

CNC technology cycles

  • Large selection of drilling cycles
  • Large selection of milling cycles for standard geometry
  • Large selection of position patterns for drilling and milling operations
  • High-speed settings for mold making applications
  • Geometry calculator for free contour input
  • Machining cycle for contour pockets / contour spigots with isolated contours

Graphic features

  • Graphical online help system, similar to PC system
  • Graphical CNC simulation with level display

CNC tool management

  • Display of tool and magazine data on one screen
  • Tool management with plain-text tool names
  • Loading/unloading feature for easy magazine assignment
  • Tool management with tool life monitoring
  • 10.4“ TFT color monitor
Top cover for X.Mill/Vector 650-1000
Top cover for X.Mill/Vector 650-1000 SKU: 252819
Top cover for X.Mill/Vector 650-1000
Renishaw OMP 40 Workpiece Measuring SKU: 252820
Renishaw OMP 40 Workpiece Measuring
CTS 30 bar system with dual filter system SKU: 253369
CTS 30 bar system with dual filter system
Siemens Function: P17: Shopmill SKU: 253377
Siemens Function: P17: Shopmill
Siemens Function: P25: 3D Simulation SKU: 253378
Siemens Function: P25: 3D Simulation
Siemens Function: P13: Residual Material Detection SKU: 253379
Siemens Function: P13: Residual Material Detection
Siemens Function: P22: Simultaneous Recording SKU: 253380
Siemens Function: P22: Simultaneous Recording
Disc Type Oil Skimmer SKU: 253383
Disc Type Oil Skimmer
Chip Wash System SKU: 253384
Chip Wash System
Renishaw Tool Setter TS27R SKU: 253386
Renishaw Tool Setter TS27R
Measuring Cycles SKU: 253438
Measuring Cycles
Spindle Oil Cooler SKU: 253440
Spindle Oil Cooler
Renishaw OTS wireless tool setter (OTS) SKU: 253598
Renishaw OTS wireless tool setter (OTS)
Spindle speed upgrade to 12.000 rpm direct drive no CTS SKU: 253610
Spindle speed upgrade to 12.000 rpm direct drive no CTS
preparation for Renishaw OMP40 SKU: 253613
preparation for Renishaw OMP40
manual tailstock ST-255T for rotary table for X.mill SKU: 253620
manual tailstock ST-255T for rotary table for X.mill
manual 9'' chuck for rotary table for X.mill SKU: 253624
manual 9'' chuck for rotary table for X.mill
Z axis travel upgrade from 550 to 800 mm for X.mill SKU: 253626
Z axis travel upgrade from 550 to 800 mm for X.mill
CTS 20 bar system with dual filter system SKU: 253627
CTS 20 bar system with dual filter system
Upgrade from 10.4” to 15” touch screen (for PPU260 or higher) SKU: 253674
Upgrade from 10.4” to 15” touch screen (for PPU260 or higher)
Renishaw OMP 60 workpiece measuring system (BT40) SKU: 253681
Renishaw OMP 60 workpiece measuring system (BT40)
Spindle speed upgrade to 12000 rpm, belt-type SKU: 253781
Spindle speed upgrade to 12000 rpm, belt-type
Air through spindle for Vector SKU: 253782
Air through spindle for Vector
Upgrade from 828D PPU260 to 840DSL IPC447E 10.4" for Vector SKU: 253835
Upgrade from 828D PPU260 to 840DSL IPC447E 10.4" for Vector
Upgrade from worm-gear to chain-type chip conveyor for X.Mill T 1000 SKU: 253837
Upgrade from worm-gear to chain-type chip conveyor for X.Mill T 1000
SinuTrain for SINUMERIK Operate Version 4.8 SKU: 423314
SinuTrain for SINUMERIK Operate Version 4.8

Resources & Downloads

  • X.mill 5X 1000 SI Brochure.pdf (0.27MB)

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X.mill 5X 1000 SI
X.mill 5X 1000 SI
SKU : 181437


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