Water-Jet 5X 2040 - 5 axis bridge type design with Fagor CNC controller and IGEMS CAD-CAM software
Powerful CNC with ergonomic design

Powerful CNC with ergonomic design

Water-Jet 5X 2040 - 5 axis bridge type design with Fagor CNC controller and IGEMS CAD-CAM software
Powerful CNC with ergonomic design

Water-Jet 5X 2040

SKU : 166753

The machines of the Water-Jet 5X series offer universal cutting solutions for the precise machining of complex geometries with cutting angle correction and bevel cutting. The models cover a wide range of cutting areas and can be customized with additional equipment options. The modern control from FAGOR with the IGEMS software package is reliable and easy to use. The pressure intensifier pump is produced by the well-known manufacturer BFT in Austria, which is one of the world's leading manufacturers of high-pressure technology.

  • Chamfering up to 60°
  • TaperControl
  • cutting angle correction feature
  • FAGOR CNC control 8065
  • IGEMS software package
  • Dual-drive machine bridge
  • Stand-alone cutting table with high load capacity
Working area
Cutting capacity (2D) 2000 mm x 4000 mm
Cutting capacity 5 axes 1550 mm x 3500 mm
Table load capacity 1500 kg/m2
Travels
Travel Z-axis 150 mm
Y-axis travel / cutting length 2D 4050 mm
X-axis travel/ cutting width 2D 2050 mm
Y-axis travel / cutting length 5 axes 3550 mm
X-axis travel/ cutting width 5 axes 1550 mm
Rapid feed
Rapid feed X-, Y-, Z- axis 20000 mm/min
Feed
Work feed 0 mm/min - 20000 mm/min
Accuracies
Positioning accuracies ± 0,02 mm
Repeatability ± 0,01 mm
Measures and weights
Overall dimensions (length x width x height) 3.45 m x 5 m x 2.4 m
Weight without water 4960 kg

  • Very rigid dual-drive machine bridge
  • Rigid frame construction (sides are made of stress-free annealed and milled monoblocks, which are fastened with pins during machine setup)
  • High-quality linear guides on all axes
  • Ground and hardened helical gears on Y- and -X axes, plus high-quality preloaded ball screws on Z- axis
  • Servo-motors and precision gears ensure excellent positioning accuracy and repeatability
  • Totally enclosed moving units to protect against ingress of water and dust
  • Electronically monitored central lubrication system
  • Stand-alone cutting table with high load capacity
  • Exchangeable support grid with galvanized (standard) or stainless steel (option) slats
  • The standard laser pointer simplifies workpiece alignment on the support table for optimized sheet metal utilization
  • The abrasive sand is held in a 250 kg storage container and transferred automatically via air pressure to a dosing unit

5-axis cutting system

  • Chamfering up to 60°
  • TaperControl - cutting angle correction feature
  • 5-axis cutting kinematics with high dynamics and precision
  • Endless Rotating = no contour disruption and no repeat plunge-cut required = time and cost savings

FAGOR CNC 8065

CNC CONTROL UNIT AND CAD/CAM-SOFTWARE

  • Powerful CNC with ergonomic design
  • New series with touchscreen monitor, integrated mouse and USB port
  • Rugged design with component technology that meets IP65 (NEMA12) standards
  • Higher precision: Pre-programmed travel direction reversals are analyzed up front in order to adjust machining conditions according to the machine dynamics

Software

  • The IGEMS Software package allows you to create and import 2D and 3D drawings, define tool paths, and arrange nesting layouts

5-Axis cutting system
IGEMS Softwarepackage
Network Connection for Fagor CNC
mechanical upgrade for better accuracy
separate cutting table
support grid with galvanized slats
CNC control FAGOR 8065
laser pointer
abrasive tank 250 kg
swiveling control panel attached to the machine
electronic hand-wheel
operating manual and programming instructions

FAGOR CNC 8065

CNC CONTROL UNIT AND CAD/CAM SOFTWARE Powerful CNC with ergonomic design

  • New series with touchscreen monitor, integrated mouse and USB port
  • Rugged design with component technology that meets IP65 (NEMA12) standards
  • Higher precision: Pre-programmed travel direction reversals are analyzed up front in order to adjust machining conditions according to the machine dynamics

Software:

  • The IGEMS Software package allows you to create and import 2D and 3D drawings, define tool paths, and arrange nesting layouts

IGEMS CAD

  • Multi-layered 2D drawings with great features
  • We offer you a complete 2D CAD with layers, dimensions and many more features for making perfect drawings.

IGEMS CAM

  • Geometry optimization for damaged drawings
  • This module includes different applications for optimizing the contour. It will reduce the number of objects in a contour without destroying the measurements and can be used to remove overlapping geometries or to clean up geometries with gaps and other defects.

Data Exchange

  • Import more file types
  • With the DataExchange module you can import several other file formats in addition to the standard .dxf, .dwg, .acd & dig files. With this module, you can import .wmf, .ps, .eps, .gen, .geo, .igs, .mec, .ord & .tag files. You can also import your NC code back into igems with the special command NC reader.

IGEMS AWJ

  • Optimized technology for even better cuts
  • This is a result of our focused efforts in the area of abrasive water-jet technology. This technology needed optimized cutting speeds in order to provide the perfect combination of high-quality cutting and high cutting speeds. We started to develop this solution already in 1989. Today, this technology is successfully deployed on machines in all parts of the world.
  • The AWJ module accounts for parameters such as material thickness, material quality, pressure, abrasive flow etc. to optimize the cutting speed. The module is essential for cutting with water-jet machines.

IGEMS 5X-CAM

  • 2D and 3D Cutting
  • Now you can import 3D files into IGEMS and place tool paths on your model’s contour. We worked on this feature during the last year and are very proud of the result.
  • There are many settings in 3D-Software, but we believe in simplicity of use. So we streamlined the system and reduced complexity to provide you with an easy to use 3D software for quick application of tool paths.
  • The module includes functions for defining surfaces/edges, adding tool paths and customizing leads, collision control, etc. This module is part of the regular Bevel module and can be downloaded by any user with an Update subscription.

IGEMS Nesting (Level 1)

  • Semi-automatic nesting commands
  • The nesting modules let you arrange parts in an ideal layout on a sheet in order to reduce waste to a minimum. Nest 1 includes several semi-automatic nesting strategies, including circular, rectangular and individual nesting patterns.
BFT Ecotron 40.37 High Pressure Pump
  • Maximum power and reliability for pure-water and abrasive cutting operations
  • Maximum operator safety and low maintenance
  • Operating pressure with infinitely variable adjustment from 50 to 400 MPa
  • Hydraulic drive with axial-piston pump
  • Oil/air cooler or optional oil/water cooler
  • Pressure booster with exceptional lifetime and large pulsation damper
  • Pressure booster, complete with high-pressure tubing
  • Pulsation damper with pressure accumulator
  • Relief valve integrated in the high-pressure circuit
BFT Ecotron 40.37 High Pressure Pump SKU: 253564
BFT Ecotron 40.37 High Pressure Pump
  • Maximum power and reliability for pure-water and abrasive cutting operations
  • Maximum operator safety and low maintenance
  • Operating pressure with infinitely variable adjustment from 50 to 400 MPa
  • Hydraulic drive with axial-piston pump
  • Oil/air cooler or optional oil/water cooler
  • Pressure booster with exceptional lifetime and large pulsation damper
  • Pressure booster, complete with high-pressure tubing
  • Pulsation damper with pressure accumulator
  • Relief valve integrated in the high-pressure circuit
BFT High pressure pump Servotron 40.37 SKU: 253364
BFT High pressure pump Servotron 40.37
  • High-dynamic variable frequency drive - more than 24% energy savings – plus TÜV certification
  • Reduced operating temperature in the drive’s hydraulic oil circuit
  • Requires less cooling, extends the life of hydraulic components
  • Infinitely variable pressure from 10 to 400 MPa for a wider spectrum of applications
  • Virtually no pulsation during connection, and no cracking in brittle materials - starting at 10 MPa
  • Minimal pressure fluctuations of only ± 1% at full load - increased life of high-pressure components and improved cut quality
  • No overshoots and minimum pressure dips when turning the water-jet ON or OFF - ensures less wear on the entire high-pressure system including the cutter head
  • Due to the servo-drive, no electrical power is used when the nozzle is closed - reduced power consumption and increased energy efficiency
Starter set BFT 40.30/40.37/40.37+ SKU: 166213
Starter set BFT 40.30/40.37/40.37+
  • Set of consumables for cutter head
  • Set of consumables for high-pressure system
  • Extended BFT Custom Tool Set for pump maintenance
  • 5 x 25 kg abrasive sand
  • Set of torque wrenches
KMT Streamline SL VI, High pressure pump 3800 bar, 50HP SKU: 253565
KMT Streamline SL VI, High pressure pump 3800 bar, 50HP

KMT Waterjet STREAMLINE SL-VI systems feature the latest technologies and a highly intelligent design to ensure simplified use, high reliability and user comfort.

  • The result is a highly efficient system for maximum profitability.
  • KMT STREAMLINE SL-VI water-jet pumps with 4,137 bar/60,000 psi are available in various power categories and configurations.
KMT Streamline VI 60S PRO-3 High pressure pump, 6200 bar SKU: 253566
KMT Streamline VI 60S PRO-3 High pressure pump, 6200 bar

The 62,000 bar high-pressure pump offers the following advantages over conventional 4,100 bar water-jet cutting:

  • Higher cutting speeds
  • Improved cut edge quality
  • Reduced abrasives consumption
  • Increased productivity
  • Increased angular precision
  • Less delamination

Advantages of the PRO-III pressure booster:

  • The optimized design of SUPRALIFE high-pressure seals ensures a longer tool life
  • Patented pressure booster construction
  • Advanced heat treatment of seal head body
  • Outlet check valve made of titanium
  • Cylinder bushings made of stainless steel
  • Highly polished piston
Hydro-Jet Light barrier 3 sides SKU: 253576
Hydro-Jet Light barrier 3 sides
Water-Jet Option Splashguard SKU: 252988
Water-Jet Option Splashguard
Water-Jet Drilling head SKU: 253577
Water-Jet Drilling head
Water quality stabilization system with contact water meter SKU: 253709
Water quality stabilization system with contact water meter
Water additive for silicate stabilization SKU: 251092
Water additive for silicate stabilization
Refrigerated compressed air dryers SKU: 251090
Refrigerated compressed air dryers
Water-Jet Option Z.Axis 300mm SKU: 252991
Water-Jet Option Z.Axis 300mm
Secondary 5 axis cutting system SKU: 253567
Secondary 5 axis cutting system
Igems optical Locator SKU: 252156
Igems optical Locator
Igems Nest Level 2 SKU: 251448
Igems Nest Level 2
Igems Sign Maker SKU: 251449
Igems Sign Maker
Igems Data exchange SKU: 252155
Igems Data exchange
Igems Tile Maker SKU: 251450
Igems Tile Maker
Igems Floating License SKU: 251453
Igems Floating License
Igems Organizer SKU: 251451
Igems Organizer
Water-Jet 2040 stainless steel cutting table and tank SKU: 252592
Water-Jet 2040 stainless steel cutting table and tank
Water-Jet 2040 water niveau adjustment control SKU: 252584
Water-Jet 2040 water niveau adjustment control
abrasive mud exhaust system 12 m² ASAS ME SKU: 180736
abrasive mud exhaust system 12 m² ASAS ME
  • Use of this fully automated abrasives removal eliminates the usually required periodic cutting tank cleaning. Can be retrofitted at a later time, if the required connectors (optional for additional cost) have been included in the original order.
Water-Jet height control with collision guard for 3Ax cutting SKU: 253777
Water-Jet height control with collision guard for 3Ax cutting
Secondary cutting head (CNC) for same BFT pump SKU: 253602
Secondary cutting head (CNC) for same BFT pump
Abrasive Removal System for Water-Jet SKU: 253654
Abrasive Removal System for Water-Jet
  • Water level control - semi-automatic
  • Return via an overflow system
  • Feed via membrane pump - manually adjustable
Abrasic mud exhaust device Model ASAS ME SKU: 180728
Abrasic mud exhaust device Model ASAS ME
  • Use of this fully automated abrasives removal eliminates the usually required periodic cutting tank cleaning. Can be retrofitted at a later time, if the required connectors (optional for additional cost) have been included in the original order.
  • Including DL40 vacuum/flushing pump
Abrasic mud exhaust device Model ASEX 4 qm SKU: 180735
Abrasic mud exhaust device Model ASEX 4 qm
  • Abrasives mud extraction for cutting tanks with max. 4 m² and low cutting demand (mainly for universities)
  • Including vacuum system, inclined plate (lamella) clarifier and flap valve diaphragm pump
  • Steps and hose attachment mounts on both sides

Resources & Downloads

  • Water-Jet 5X 2040 Brochure.pdf (0.14MB)

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Water-Jet 5X 2040 - 5 axis bridge type design with Fagor CNC controller and IGEMS CAD-CAM software
Water-Jet 5X 2040
SKU : 166753


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