Portamill Duo 3012 - Moving table design, tilting milling head and horizontal milling head for large workpieces
Portamill Duo 3012 - Moving table design, tilting milling head and horizontal milling head for large workpieces

Portamill Duo 3012

SKU : 362733

The Portalmill Duo series is designed with a fixed portal and a height-adjustable traverse. A horizontal milling unit, which can be positioned independently of the crossbeam, expands the machine's application possibilities. Based on the hydrostatic principle, the table moves easily and almost wear-free on wide guides. The large clamping table offers plenty of space for workpieces and clamping devices up to a weight of 6000 kg. Together with the extensive equipment, this model is also ideally suited for plant and industrial equipment manufacturing.

  • Rigid structure with firmly integrated gantry
  • Vertical and horizontal spindle head
  • Setup table is supported across the entire travel distance
  • Hydrostatic table guide
  • For workpiece weights up to 6,000 kg (13,228 lbs)
Travels
Travel X-axis 3000 mm
Travel Y-axis 1400 mm
Travel Z-axis 1000 mm
Working area of horizontal milling spindle
Travel Y-axis 500 mm
Travel Z-axis 300 mm
Spindle center-to-table distance 0 mm - 500 mm
Table dimensions 3000 mm x 1250 mm
Table load capacity (max.) 4000 kg
Number of T-slots 7 positions
Horizontal spindle
Feed Y-axis 50, 265, 730 mm/min
Rapid feed Z-axis 280 mm/min
Spindle speed (horizontal) 82 1/min - 505 1/min
Vertical spindle
Rapid feed Y-axis 890 mm/min
Feed Y-axis 65, 320, 890 mm/min
Rapid feed Z-axis 280 mm/min
Spindle nose-to-table surface distance 130 mm - 1130 mm
Spindle speed (vertical) 82 1/min - 505 1/min
Spindle mount (vertical) 50 ISO
Rapid feed
Rapid feed X-axis 2620 mm/min
Z axis rapid feed (gantry) 432 mm/min
Horizontal Milling Spindle
Spindle mount
Feed
Feed X-axis 0 mm/min - 2620 mm/min
Drive capacity
Motor rating vertical spindle 7.5 kW
Motor rating horizontal spindle 7.5 kW
Motor rating X-axis 7.5 kW
Motor rating Y-axis 1.25 kW
Motor rating Z-axis 1.25 kW
Measures and weights
Overall dimensions (length x width x height) 7 m x 3.55 m x 3.15 m
Weight 15849 kg

  • Bed, columns and travel tracks form a solid cast-iron frame structure for high rigidity under hard machining conditions and high table loads
  • The gantry construction is fully integrated into the machine frame for maximum rigidity
  • The traverse height is adjustable, ensuring high rigidity even with flat workpieces, since the throat size can be minimized
  • Rigid guides with ground surfaces support the table across the entire travel distance to ensure constant high geometric accuracy
  • Infinitely variable feed on X
  • Large setup area with up to 4000 mm length and 1250 mm width
  • This machine type handles work pieces with weights up to 6000 kg
  • Main spindle gears with 6 steps - for vertical and horizontal operation
  • Including weight balancing system for easy movement and precise positioning of the horizontal spindle head
  • All guideways are protected by telescoping covers or bellows
  • The control panel is mounted on a long arm, giving the user maximum positioning flexibility
  • Standard automatic central lubrication

2 main spindle heads for competitive manufacturing:

  • Vertical spindle head on height-adjustable traverse can be moved across the entire machining width
  • Easy positioning of the horizontal spindle on the right column guide on Y axis, and via a compact guideway slide 350 mm on the Z axis
  • 2-sided machining of the workpiece in vertical and horizontal direction with only one setup
  • Both spindle heads swivel ± 45°

3-axis position indicator

  • More accuracy
  • Lower error rate
  • Increased productivity
  • Resulting in valuable time savings
  • For increased productivity
  • Easy to read display
  • Operator-specific features
  • Convenient keyboard layout
  • Resolution: 0.01/ 0.005 mm
  • Default coordinates
  • Axis position is maintained when display is turned off
  • Hole circle pattern calculation
  • Calculator function
  • Storage for 10 tools
  • Radius / diameter toggle
  • Mm/inch conversion
  • Easy expansion and maintenance-free operation

3-axis position indicator
central lubrication
foundation bolts
operating tools
operator instructions

Reduction Sleeve SK 50 / SK 30
  • Replaceable and exactly centered connection between machine and tool
  • For use in milling machines, machining centers, and drill units
  • Taper shank, ground inside and outside
  • Secure seat, high repeatability for tool changes
Reduction Sleeve SK 50 / SK 30 SKU: 103760
Reduction Sleeve SK 50 / SK 30
  • Replaceable and exactly centered connection between machine and tool
  • For use in milling machines, machining centers, and drill units
  • Taper shank, ground inside and outside
  • Secure seat, high repeatability for tool changes
Reduction Sleeve SK 50 / SK 40 SKU: 103770
Reduction Sleeve SK 50 / SK 40
  • Replaceable and exactly centered connection between machine and tool
  • For use in milling machines, machining centers, and drill units
  • Taper shank, ground inside and outside
  • Secure seat, high repeatability for tool changes
Machine vise with pull-down system NZM 200 SKU: 104922
Machine vise with pull-down system NZM 200
  • Pull-down system: absolutely secure workpiece hold even during cutting of heavy parts
  • Hardened and precision-ground steel jaws
  • Dial turns 360° and has 1° scale division
  • Parallelism ± 0,03 mm / 100 mm
  • Precise, hardened jaw guides
  • Made of high-quality cast-iron
Hydraulic Machine Vise HNCS 200V SKU: 104936
Hydraulic Machine Vise HNCS 200V
  • High-grade machine vise for hydraulic clamping of parts
  • Hardened and ground surfaces ensure high-precision clamping, even when working with in-series connected vises
  • 4 work surfaces
  • Pull-down system for maximum secure clamping
  • Spindle safety guard protects from chips
  • Face parallelism 0.02 mm
Dial for HNCS 200V SKU: 104937
Dial for HNCS 200V
MS 200 Machine Vise SKU: 104965
MS 200 Machine Vise
  • High quality cast iron
  • Hardened and ground replaceable steel jaws
  • Covered spindle
  • Forged bronze spindle nut
  • Including hand crank, swivel-base and scale
Set of Step Blocks SKU: 105340
Set of Step Blocks
  • 20 each (10 pairs) in wooden box
  • Black-finished steel
Milling Chuck WELDON ISO 50 / Ø 6 mm SKU: 106811
Milling Chuck WELDON ISO 50 / Ø 6 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 8 mm SKU: 106812
Milling Chuck WELDON ISO 50 / Ø 8 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 10 mm SKU: 106813
Milling Chuck WELDON ISO 50 / Ø 10 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 12 mm SKU: 106814
Milling Chuck WELDON ISO 50 / Ø 12 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 16 mm SKU: 106815
Milling Chuck WELDON ISO 50 / Ø 16 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 20 mm SKU: 106816
Milling Chuck WELDON ISO 50 / Ø 20 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 25 mm SKU: 106817
Milling Chuck WELDON ISO 50 / Ø 25 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Milling Chuck WELDON ISO 50 / Ø 32 mm SKU: 106818
Milling Chuck WELDON ISO 50 / Ø 32 mm
  • For tools with cylindrical shank and setup area in accordance with DIN 1835 B
  • Forged, case-hardened, precision-ground
Indexable Insert End Mills Set 25 mm SKU: 107800
Indexable Insert End Mills Set 25 mm
  • Shaft 19 mm, Weldon shaft with torque surface
  • With carbide tips, quality P20
Roughing Shank Cutter 10 pcs. SKU: 108445
Roughing Shank Cutter 10 pcs.

Set = 10 pieces

  • DIN 844 B, DIN 1835 B, Weldon shaft
  • HSS, ionized and therefore HRC 68
  • Right-hand cut
  • For materials up to 1000 N/mm2 strength
  • Diameter: 6, 8, 10, 12, 14, 16, 18, 20, 22, 25 mm
Divider ST 155 SKU: 110965
Divider ST 155
  • Gear ratio 1:90, disengages for direct division, manual 360° rotation of chuck
  • Hand wheel with scale ring
  • Nonius division 10''
  • 6 masks for direct division of 2, 3, 4, 6, 8, 12, 24 parts
  • Hardened and ground teeth with 3-jaw chuck, 160 or 200 mm
Optional Accessory Set / ST 155 SKU: 110971
Optional Accessory Set / ST 155

Applications: Workpieces can be clamped between the divider and the tailstock for a horizontal workpiece alignment.

Upgrade to a Universal Divider

Dividing plate set for indirect dividing:

  • The spindle is positioned via dividing plates that have several concentric hole pattern
  • Using so-called shears (two pointers rotating around the crank shaft) simplifies positioning through several crank rotations, since counting between holes on the divider plate is not necessary
  • The user only has to count the number of full rotations
  • Benefit: Many divisions can be performed with only a few divider plates, higher accuracy is achieved by using a reduction worm gear, which causes a high-resolution continued rotation of the crank
Hydraulic Machine Vise HS 200 SKU: 125029
Hydraulic Machine Vise HS 200
  • Hardened and precision-ground jaws and body
  • High precision and wear-resistant material ensure long service-life
  • Clamping pressure is up to ten times as high as with conventional machine vises
  • Swivel-base mounted vise body, 360° swivel
  • Constant clamping pressure, unaffected by vibration and shock
  • Hydraulic power booster
Swivelable Rotary Table RTS 320 SKU: 125815
Swivelable Rotary Table RTS 320
  • Completely enclosed design, prevents contamination from dirt and chips
  • Setup table rotates on a large, ring-shaped, oil-bath lubricated, guideway
  • The very effective clamp pulls the setup table down straight, without any change of position or radial pressure and presses it against the guideway
  • For quick manual turning, the worm can be disengaged from the worm gear by pushing down the hand-lever
  • Setup table with 360° scale
  • The zero-backlash of worm and worm gear is adjustable
  • The high precision worm gear is almost as large as the rotary table
  • Hardened, ground and oil-bath lubricated worm
  • Worm gear ratio 90:1, swivel plane 60:1
  • Hand wheel scale gradation 10''
  • Hand wheel can be replaced with indexing plate

Accuracy:

  • Face concentricity of work table setup surface < = 0.020
  • Concentricity of setup < = 0.020
  • Parallelism of setup to base surface < = 0.020
  • Concentricity of setup table taper bore < = 0.010
  • Parallelism of table setup to transverse slot < = 0,020
  • Division accuracy 45"
Tailstock / RT 320 SKU: 125825
Tailstock / RT 320
Rotary Table RT 320 SKU: 125845
Rotary Table RT 320
  • Completely enclosed design, prevents contamination from dirt and chips
  • Setup table rotates on a large ring-shaped box way
  • The very effective clamp pulls the setup table down straight, without any change of position or radial pressure and presses it against the guideway
  • For quick manual turning, the worm can be disengaged from the worm gear by pushing down the hand-lever
  • Setup table with 360° scale
  • The zero-backlash of worm and worm gear is adjustable
  • Hand wheel scale gradation 10''
  • Hand wheel can be replaced with indexing plate
  • With 6 radial setup T-slots
  • Very low profile
  • Guide slot in the vertical base plane
  • Can be used vertically

Accuracy (max. deviation):

  • Sface concentricity of work table setup surface 300 : 0.015
  • Concentricity of setup < = 0.015
  • Parallelism of setup to base surface 300 : 0.02
  • Concentricity of setup table taper bore < = 0.010
  • Parallelism of bore axis to vertical setup surface 0.03
  • Parallelism of bore axis to slot in the vertical setup surface 0.02
  • Parallelism between vertical setup area and conus taper connection axis - tailstock center 0.02
  • Parallelism between slot in the vertical setup surface and the connecting axis between centers 0.02
  • Division accuracy 45"
Swivel Table ST 380 SKU: 129345
Swivel Table ST 380

For precise machining or corner bores, angular cutting, angular grinding, etc.

  • 1 scale gradation direct read-out at the table
  • Cast-iron frame, ground table surface and guideways
Second horizontal cutter head SKU: 253638
Second horizontal cutter head

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Portamill Duo 3012 - Moving table design, tilting milling head and horizontal milling head for large workpieces
Portamill Duo 3012
SKU : 362733


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