Orion 6TLM - Premium turning solution for batch production with C-axis, and automation possibilities

CNC lathe with driven tools

Option: Loading system with robot

Option: Loading system with robot

Robust machine frame with 45° inclined bed

Robust machine frame with 45° inclined bed

Orion 6TLM - Premium turning solution for batch production with C-axis, and automation possibilities
Option: Loading system with robot
Robust machine frame with 45° inclined bed

Orion 6TLM

SKU : 181111

The Orion series is part of STAHLWERK's premium machine program, which combines excellent South Korean manufacturing quality with high-quality components from well-known suppliers. The new generation of high-speed CNC turning centers impresses with a robust, one-piece 45 degree machine bed, high-quality linear guides and bi-directional servo turrets. The machines of the Orion series are built for multi-shift operation and guarantee a quick return on investment thanks to their high efficiency.

  • Compact design with very small footprint
  • Extra-wide 45° inclined bed in a monoblock design
  • Linear guideways for high-speed machining --VDI servo turret with 0.2 sec indexing time
  • High productivity with multi-shift work capabilities
  • Extensive option list for customized and automated solutions
Working area
Turning-Ø over bed (max.) 480 mm
Turning-Ø over support 285 mm
Turning diameter (max.) 190 mm
Turning length (max.) 390 mm
Travels
Travel X-axis 165 mm
Travel Z-axis 400 mm
Angle of slant bed 45 deg
Headstock
Bar capacity (incl. chuck) 44 mm
Spindle speed 6000 1/min
Spindle mount A2-5
Spindle bore 55 mm
Spindle torque (max.) 70 Nm
Spindle drive method Belt
Lathe chuck diameter 150 mm
Angular resolution, C-axis 360 (0,001) deg
Rapid feed
Rapid feed X-axis 30000 mm/min
Rapid feed Z-axis 30000 mm/min
Feed
Feed force X-axis (cont./max.) 5 / 18 kN
Feed force Z-axis (cont./max.) 5 / 18 kN
Tooling
Tool changer type Servo / VDI 30
Number of tool stations 12 positions
Boring bar mount diameter 32 mm
Turret indexing time 0.2 sec
Speed, driven tools 5000 1/min
Accuracies
Repeatabilities ± 0,003 mm
Positioning accuracies ± 0,005 mm
Tailstock
Tailstock quill diameter 65 mm
Tailstock quill stroke 80 mm
Tailstock taper 4 MT
Drive capacity
Motor rating main drive 7.5 kW
Main drive, continuous load 5.5 kW
Motor rating, driven tools 3 kW
Motor rating X- / Z-axis 1,6 kW
Total power consumption 27 kVA
Measures and weights
Overall dimensions (length x width x height) 2.26 m x 1.67 m x 1.57 m
Weight 3050 kg

  • A modern CNC Lathe must be productive, reliable, and cost-effective. The Orion T series combines all of these characteristics in every model
  • The servo turret provides precision and efficiency at the workpiece, complemented by advanced drive technology with rapid feeds up to 36 m/min
  • Fast: Linear guides for reliable precision
  • Productive: VDI Turret with driven tool stations
  • Reliable: Fanuc control technology
  • Expandable: many options available

Machine bed

  • The heavily ribbed 45° inclined bed frame features premium linear guides for superior thermal and structural stability
  • This design is very spacious, featuring a large work space for tools and improved chip removal
  • A wide support saddle with maximum guide length will result in significantly more stability and much less vibration
  • The preloaded ball screws connect to powerful drives via a zero-loss transmission clutch, and extensive bilateral bearings ensure high axial and radial rigidity

Main spindle and headstock

  • Excellent rigidity and minimum influence of fluctuating operating temperatures are possible due to an innovative and massive spindle head design
  • Thermal stability is achieved by strictly symmetrical builds and cooling structures that ensure consistent cooling air circulation around the entire spindle
  • The main spindle is designed for demanding loads and lasting accuracy

Tailstock

  • The rigid tailstock for shaft machining provides additional flexibility in production operations
  • The design with 2 additional box ways ensures collision-free tailstock movements. Extra long guideways, superior rigidity and precision of guides result in excellent vibration damping even during heavy machining operations
  • Automatic tailstock is available as an option.

Equipment

  • Perfectly organized layout and well-designed details ensure maximum operator comfort and a comfortable work environment
  • Every machine can be customized to fit the respective requirements with options like soft jaws for the lathe chuck, tool measuring systems (fixed & removable), parts catcher, high-pressure coolant supply, oil separator, and filter
  • STAHLWERK machines can be retrofitted at any time with useful accessories to meet increasing power and productivity requirements
  • Quick EWS turret with high-torque servo-motor and bidirectional tool selection ensures shorter tool-changing times
  • Solid structure and powerful clamping virtually eliminate vibrations completely resulting in a significantly longer tool life.
  • The powerful main drive for milling, drilling and thread cutting tools provides a maximum capacity of 3 kW and speeds up to 5000 rpm
  • High C axis resolution allows precise contour milling and exact positioning
  • Additional center widths are available for even more capacity

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations. STAHLWERK also features the latest FANUC drive technology.
  • With up to 4 controlled axes, the CNC Series 0i provides the best controls to meet the high demands of STAHLWERK Premium Line machine tools.

operating tools
hydraulic unit
coolant system
central lubrication
machine feet
USB interface
live center
door lock
air and coolant spray wand
set of soft jaws
manual tailstock
LED work lamp
R232 interface
CE
hydraulic 3-jaw chuck with soft jaws
foot switch for 3-jaw chuck
3-color signal lamp (LED)
chuck close/open confirm switch
Fanuc warranty 2 years
10.4“ LCD color monitor
driven tool holder radial
driven tool holder axial
6-station tool holder
Fanuc 0i TF control

Fanuc 0i TF control

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations.
  • With up to 4 simultaneously controlled axes, the CNC Series 0i provides the best controls for highly demanding machine tools.
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Orion 6TLM - Premium turning solution for batch production with C-axis, and automation possibilities
Orion 6TLM
SKU : 181111


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