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ABS 540 S NC - Dual column design, Omron NC control and servo bundle vise for high precision series production
ABS 540 S NC - Dual column design, Omron NC control and servo bundle vise for high precision series production

ABS 540 S NC

SKU : 152843

The ABS S NC is a high-performance production band saw with a dual column design. The material is fed via a controlled servo motor with ball screw drive and measuring system with a positioning and repeat accuracy of +/- 0.1 mm (0.0039 in). The Omron touchscreen controller can store up to 30 programs with 50 steps each. For additional flexibility, this series also offers hydraulic bundle clamping as an option. The manually set miter angle can be read on a digital display. The workpiece is clamped hydraulically.

  • Double column design with linear guide for max. cutting precision
  • Miter cutting with hydraulic angle clamping and digital display
  • Omron touchscreen NC controller for fast program set-up
  • Material servo-feeding for high precision
  • 0.1 mm (0.0039 in.)
  • automatic stroke height adjustment with optical sensor
  • hydraulic top vise for bundle cutting
Working area
Minimum cut length 1 mm - 2 mm
Remaining length 190 mm
Cutting Capacities
Feed per single stroke (max.) 700 mm
Cutting speed 20 m/min - 100 m/min
Cutting capacity 0° (round) 540 mm
Cutting capacity 0° (flat) (length x width) 670 mm x 540 mm
Cutting capacity 0° (square) 540 mm
Cutting capacity 30° (round) 540 mm
Cutting capacity 30° (flat) (length x width) 670 mm x 540 mm
Cutting capacity 30° (square) 540 mm
Cutting capacity 45° (round) 510 mm
Cutting capacity 45° (flat) (length x width) 450 mm x 540 mm
Cutting capacity 45° (square) 450 mm
Max. feed length (multiple strokes) 9999 mm
Accuracies
Positioning accuracy (multiple strokes) 0.1 mm - 0.2 mm
Cutting capacity in semi-automatic mode
Cutting capacity 60° (round) 270 mm
Cutting capacity 60° (flat) (length x width) 250 mm x 540 mm
Cutting capacity 60° (square) 250 mm
Drive capacity
Motor rating main drive 4 kW
Motor rating hydraulic pump 2.2 kW
Motor rating coolant pump 0.12 kW
Measures and weights
Blade dimensions 6000 mm x 41 mm x 1.3 mm
Overall dimensions (length x width x height) 3 m x 2.42 m x 2.25 m
Weight 4190 kg

  • The ABS S NC is a fully automated horizontal band saw series with parallel guiding system, which is ideally suited for series production with miter cuts in solid materials, tubes, and profiles
  • The workpiece feed with servo motor drive and preloaded ball screws deliver maximum precision
  • The combination of linear guides and box ways result in low maintenance, long tool life and extreme ruggedness under heavy production conditions
  • The saw frame, including guide frame, can be rotated manually up to 60° and fixed in the selected position via a hydraulic clamping device
  • The fully automated mode allows miter cut angles up to 45°, and the semi-automatic mode up to 60°
  • The exact saw frame angle can easily be checked by the operator on a digital display
  • A slight 3° inclination of the saw frame on the cutting axis increases cutting capacity and saw blade life
  • Rigid saw blade guides ensure vertical angular accuracy
  • The reliable hydraulic unit provides the controlled clamping force for workpiece clamping
  • Hydraulically controlled saw frame micro-feed
  • The reliable Omron control with touchscreen allows for easy and convenient programming for a fully automated operation
  • Unnecessary downtime is reduced by an optically controlled change-over from rapid feed to work feed
  • A motor with infinitely variable speeds transmits power via a continuous-operation idler gear to the machine drive wheel
  • The correct saw blade tension can be verified directly at the pressure gauge display
  • An automatic band breakage control, a high-performance coolant system, and a chip brush complement the standard equipment package
  • Available options for this series include Minimal Quantity Lubrication (MQL) and hydraulic bundle clamping

Omron Steuerung mit Touchscreen
automatischer Werkstückvorschub (servo)
hydraulic part clamping
hydraulic clamping of cutting angle
digital angle display
optical height adjustment
saw-band
mechanical saw blade tensioning with hydraulic pressure gauge
saw blade cleaner brush
coolant system
operating tools
operator manual

Intuitive operation and efficient control of all parameters

  • Reliable OMRON control with rugged touchscreen input panel
  • High-precision workpiece feed via servo motor and preloaded ball screws
  • Up to 30 cutting jobs, each with 50 cut positions, can be programmed and saved
  • Number of programs: 30
  • Working steps in the program: 50
3 meter roller table for ABS S 540 NC / ABS H 540 NC
3 meter roller table for ABS S 540 NC / ABS H 540 NC SKU: 253826
3 meter roller table for ABS S 540 NC / ABS H 540 NC
Bi-Metallic Bandsaw Blade ABS450B/HB450/HB560/ABS560C (3/4 T) SKU: 119810
Bi-Metallic Bandsaw Blade ABS450B/HB450/HB560/ABS560C (3/4 T)

High-performance bi-metallic saw blade from the German manufacterer Premium

Application Examples:

  • For cutting profiles and solid materials
  • Machinable materials

Properties:

  • M42 tooth edge, variable pitch and standard set

Suitable for the following materials:

  • Rust proof and acid-resistant steel (ferritic)
  • Nitrided and high-speed steel
  • Cast-iron
  • Tool steel
  • Case-hardening steel, spring steel, and ball bearing steel
  • High-carbon steel and tempered steel
  • Structural steel, deep-drawing steel, and free-cutting steel
  • Non-ferrous metals, aluminum / aluminum alloys
Bi-Metallic Bandsaw Blade ABS450B/HB450/HB560/ABS560C (4/6 T) SKU: 119811
Bi-Metallic Bandsaw Blade ABS450B/HB450/HB560/ABS560C (4/6 T)

High-performance bi-metallic saw blade from the German manufacterer Premium

Application Examples:

  • For cutting profiles and solid materials
  • Machinable materials

Properties:

  • M42 tooth edge, variable pitch and standard set

Suitable for the following materials:

  • Rust proof and acid-resistant steel (ferritic)
  • Nitrided and high-speed steel
  • Cast-iron
  • Tool steel
  • Case-hardening steel, spring steel, and ball bearing steel
  • High-carbon steel and tempered steel
  • Structural steel, deep-drawing steel, and free-cutting steel
  • Non-ferrous metals, aluminum / aluminum alloys
hydraulic top clamping SKU: 253717
hydraulic top clamping
micro cooling system SKU: 253719
micro cooling system
Clamping force controlled at operator panel SKU: 253808
Clamping force controlled at operator panel
Chip conveyor for ABS H(S) 540 NC SKU: 253891
Chip conveyor for ABS H(S) 540 NC
Hydraulic saw blade tensioning for ABS S 540 NC/ABS H 540 NC SKU: 253824
Hydraulic saw blade tensioning for ABS S 540 NC/ABS H 540 NC
Laser pointer for ABS S NC / ABS H CNC SKU: 253753
Laser pointer for ABS S NC / ABS H CNC

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ABS 540 S NC - Dual column design, Omron NC control and servo bundle vise for high precision series production
ABS 540 S NC
SKU : 152843
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